3D laser cutting technology1

3D laser cutting processing range. Suitable for cutting stainless steel, carbon steel, alloy steel, silicon steel, galvanized steel, nickel-titanium alloy. Inconel, aluminum, aluminum alloy, titanium alloy, copper and other metal materials. Covering the entire The industrial application field of metal materials is widely used in the trial production of molds and small batch production of molded parts.

In the process of moldless processing, various cost of consumption. Rapid response to the market, so intelligent production and safety and environmental protection are more advantageous.

1, no mold processing

In the process of product modification and stamping die modification. The original mold is deepened and the hole position and trimming are processed by using three-dimensional laser cutting technology. Which greatly shortens the trial cycle. At present, three-dimensional laser cutting has the tendency to replace the trimming die and the punching die. For example, in the lightweighting process of automobiles. Thinner high-strength steel sheets are used. Especially for steel sheets with a strength of up to 1500 MPa.

Due to the high strength. The service life of the die or the tool of the conventional equipment is high when processing these high-hardness materials. It will greatly shorten, and laser cutting does not have to consider these issues. In addition, non-planar parts like automotive parts need to be completed by 3D laser cutting. And non-three-dimensional plane cutting can not  do.

In terms of 3D machining, the HyRobot C20 3D robotic fiber laser cutting series developed by. Hansong Songgu Laser replaces the traditional expensive 5-axis machine tool to realize 3D laser cutting, using high-precision Staubli robot. All-aluminum arm, light weight and unique The lifting assembly has a large working range and can process in any posture. The robotic arm is up to 2.01m, and the cutting table width can reach 2m. It exceeds the width of the expensive six-axis machine table. The general-sized molded parts can process in the working area of ​​the cutting table.

2, the cost of consumption is lower

Compared with the traditional three-dimensional cutting system. The combination of three-dimensional industrial robot and fiber laser cutter greatly reduces the cost of the three-dimensional cutting system and reduces the footprint of the system.

The fiber laser uses semiconductor modular and redundant design, resonance There is no optical lens in the cavity. No start-up time requiry, so it has the advantages of no adjustment, maintenance-free, and high stability, which reduces the cost of accessories and maintenance time. At the same time, the electro-optical conversion efficiency of fiber laser is high.

And the conversion efficiency is more than 25%. It is 2-3 times of the same power CO2 laser. Resulting in less processing waste, especially in the cutting process of sheet metal. Which reduces the overall processing time cost and improves production efficiency.

Fiber laser is one of the latest laser technologies. In terms of lasers, Hyundai’s HyRobot C20 3D robot fiber laser cutting machine adopts German imported fiber laser, which has the advantages of large heat dissipation area, good beam quality and small size. Compared with traditional lasers, fiber lasers have better cutting quality, lower system cost, longer service life and lower maintenance costs, and lower power consumption. At the same time, equipped with the German original intelligent follow-up three-dimensional laser cutting head, to avoid the user’s excessive dependence on skilled operators, reducing the cost of labor costs.